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ASME/ANSI Nickel Alloy Steel Flange

We specialize in the precision manufacturing of industrial-grade flanges and fittings made from nickel-based alloys (such as Inconel®, Hastelloy®, and Monel®) and other specialty metals. In the face of extreme temperatures, high pressures, and highly corrosive media, our engineering team will collaborate with you strategically, from material selection to final delivery, to ensure that every flange, elbow, tee, or joint precisely meets the most stringent technical specifications. We deliver not just parts, but a commitment to the long-term stability and safety of your critical systems. Contact our engineers today to receive a customized technical solution and quote tailored to your project.

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Four Core Advantages of TOBO Nickel Alloy Flanges

1.Full Material Coverage

1.Outstanding Corrosion Resistance

Made from high-grade nickel-based materials, such as Hastelloy and Inconel, these flanges offer exceptional resistance to corrosion from harsh media, including acids, alkalis, and high-temperature oxides, ensuring long-term system safety.

2.Excellent High-Temperature Strength

Maintains extremely high mechanical strength and creep resistance even in high-temperature environments, offering stable and reliable performance suitable for extreme conditions in industries such as energy and chemicals.

3.Precision Manufacturing and Quality

Strictly adhering to standards such as ASME, precision machining ensures the accuracy of flange sealing surfaces and dimensions, achieving zero-leakage sealing.

4.Professional Selection and Rapid Response

Providing professional material and operating condition matching solutions, and leveraging inventory and flexible production systems to meet urgent delivery requirements for critical projects.

Nickel Alloy Flange Technical Parameter Table (ASME B16. 5 / B16. 47 / DIN EN 1092-1)

Common Materials: ASTM B564 UNS N06600 (Inconel 600), N06625 (Inconel 625), N10276 (Hastelloy C-276)
Units: mm (dimensions) | MPa (pressure) | kg (weight)

Flange Type

DN

NPS

Outer Diameter

(OD) ±Tol

Bolt Circle

(PCD) ±Tol

Thickness

(Thk) ±Tol

Bolt Holes

(Qty×Dia)

Neck Height

(H) ±Tol

RF Face Height ±Tol

Pressure Rating

Working Press.

(MPa)

Approx. Weight

(kg)

WN Class 150

50

2

165 ±0. 8

125 ±0. 5

16 ±0. 3

4×19

45 ±0. 5

2. 0 ±0. 1

Class 150

1. 96

2. 3

WN Class 300

80

3

200 ±1. 0

160 ±0. 6

22 ±0. 4

8×19

52 ±0. 5

2. 5 ±0. 1

Class 300

5. 10

4. 5

SO Class 600

40

152 ±0. 6

108 ±0. 4

30 ±0. 5

4×19

42 ±0. 5

3. 0 ±0. 2

Class 600

10. 20

3. 2

BL Class 900

50

2

222 ±0. 8

165 ±0. 5

43 ±0. 8

8×22

-

-

Class 900

15. 30

7. 8

LWN Series B

300

12

485 ±1. 8

432 ±1. 0

38 ±0. 8

12×29

95 ±1. 0

3. 0 ±0. 2

Class 150

1. 96

35. 0

PL PN16

100

4

220 ±1. 2

180 ±0. 6

20 ±0. 4

8×22

56 ±0. 5

2. 0 ±0. 1

PN16

1. 60

5. 1

ORF PN40

65

185 ±0. 8

145 ±0. 5

28 ±0. 5

4×22

48 ±0. 5

3. 0 ±0. 2

PN40

4. 00

4. 0

FF Class 1500

100

4

355 ±1. 2

279 ±0. 8

57 ±1. 0

8×29

70 ±0. 8

7. 1 ±0. 2

Class 1500

25. 50

19. 5

TH PN100

32

165 ±0. 6

117 ±0. 4

35 ±0. 6

4×22

38 ±0. 5

3. 0 ±0. 2

PN100

10. 00

3. 5

SW Class 2500

25

1

136 ±0. 6

92. 1 ±0. 4

43 ±0. 8

4×19

35 ±0. 5

7. 1 ±0. 2

Class 2500

42. 50

4. 1


Tolerance Standard Specifications

Parameter

Tolerance Range (mm)

Applicable Standard

Outer Diameter (OD)

±(0. 1%×OD +0. 5) ≤ ±2. 0

ASME B16. 5 Table 5

Bolt Circle (PCD)

±0. 25 (DN≤100) / ±0. 5 (DN>100)

EN 1092-1 Annex D

Thickness (Thk)

+2. 0/-0. 0 (PN≤40) / +3. 0/-0. 0 (High Pressure)

ASME B16. 5 §6. 4. 4

Neck Height (H)

±1. 0

DIN 2633 Type 11

RF Face Height

±0. 1 (Ra≤3. 2μm)

MSS SP-44 §7. 3

 

 


Flange Type Classification (Abbreviations)

Abbr.

Full Name

Typical Application in Nickel Alloys

WN

Welding Neck Flange

High-temperature/pressure reactors, furnace tubing

SO

Socket Weld Flange

Small-bore lines in chemical processing, analyzers

BL

Blind Flange

Isolation of vessels in corrosive service

LWN

Long Welding Neck Flange

Column and pressure vessel connections

PL

Plate Flat Flange

Low-pressure, high-corrosion environments

ORF

Raised Face Flange

Standard connection for ASME class systems

FF

Flat Face Flange

Connections to cast equipment, brittle linings

TH

Threaded Flange

Air-cooled heat exchangers, instrumentation

SW

Screwed Flange

Non-welded connections in maintenance areas


Material Selection Guide & High-Temperature Derating Factors

Material (UNS)

Common Name

Key Properties

Derating Factor at Temperature:

 

 

 

 

 

 

200°C

400°C

600°C

800°C

N06600

Inconel 600

Oxidation resistance, strength

0. 97

0. 90

0. 82

0. 70

N06625

Inconel 625

Pitting/crevice resistance, strength

0. 98

0. 95

0. 90

0. 85

N10276

Hastelloy C-276

Excellent chloride resistance

0. 99

0. 97

0. 94

0. 88

N08825

Incoloy 825

Sulfuric/phosphoric acid resistance

0. 96

0. 89

0. 80

N/A

N04400

Monel 400

Excellent hydrofluoric acid resistance

0. 95

0. 85

0. 75

N/A

Note 1: Actual maximum allowable working pressure (MAWP) = Tabulated pressure × derating factor. Consult ASME B31. 3 for detailed calculations.
Note 2: Weights are approximate and vary based on the specific gravity of the nickel alloy (e. g. , N10276 is denser than N06600).

If you are interested in our products or you wanna make and customize products, please feel free to contact us.

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Steel

Such as carbon steel, alloy steel, stainless steel, etc., commonly used to manufacture pipe parts, flanges, tees, and elbows.

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Nickel Alloys

High-temp/corrosion resistance. Critical in aerospace/chemical processing. Used for reactor tubes, valves, and flanges.

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Hastelloy

Extreme corrosion resistance (acids/halogens). Essential for harsh chemical/petrochemical environments. Made into reactors, exchanger tubes.

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Copper-Nickel (Cu-Ni)

Superior seawater corrosion/biofouling resistance. Key for marine/offshore/desalination. Common in condenser/seawater pipes and fittings.

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Copper

Excellent electrical/thermal conductivity, ductility, and corrosion resistance. Widely used in electrical wiring, heat exchangers, roofing, and plumbing. 

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Brass

An alloy of copper and zinc, known for its good machinability and corrosion resistance, is commonly used for manufacturing valves, pipes, and other components.

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Using precision grinding and polishing techniques, the surface finish and corrosion resistance of stainless steel flanges are significantly improved.
Grinding and polishing
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Use iron-free abrasives to thoroughly remove contaminants and create a uniform, controllable roughness (anchor pattern) to significantly improve the adhesion of subsequent coatings/plating, enhance the reliability of the sealing surface, and ensure the long-term performance and safety of the flange under harsh conditions.
Sandblasting
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Eliminate processing stress and optimize metal structure to enhance strength, hardness, toughness, and corrosion resistance, ensuring dimensional stability and long-term safe operation of flanges under harsh conditions.
Heat treatment
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The primary purpose of surface coating is to form a multi-layer protective coating that is both corrosion-resistant and wear-resistant, thereby significantly enhancing its resistance to chemical corrosion, mechanical wear, and environmental aging.
surface coating
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The core of electroplating is to form a micron-level dense metal coating on key surfaces, significantly improving their corrosion resistance, wear resistance, and conductivity, and strengthening protection on sealing surfaces to ensure long-term service under extreme conditions.
Surface plating
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The primary purpose of acid washing and passivation is to thoroughly remove iron contamination and oxides from the surface, forming a dense passivation film that significantly enhances its inherent corrosion resistance.
pickling and passivation

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