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Industrial Copper Nickel Elbow
This series of industrial-grade copper-nickel elbows is manufactured in strict compliance with international standards, offering two primary copper-nickel alloy options: 90/10 (C70600) and 70/30 (C71500) to address varying levels of corrosive environments. Products encompass multiple bend angles, including 45°, 90°, and 180°, primarily three industrial standard connection methods: butt welding, socket welding, and threaded connections, ensuring reliable integration with piping systems. Additionally, we provide a full range of wall thickness specifications from standard to heavy-wall grades. Through proven forging and casting processes, we comprehensively meet the stringent requirements for pipe fittings in high-pressure, highly corrosive conditions across marine, power generation, and chemical processing applications.
Engineered for Severe Service Conditions: Specifically designed to withstand the combined challenges of high pressure, temperature fluctuations, and water hammer shock, ensuring integrity in the most demanding marine and industrial systems.
Guaranteed Material & Performance Compliance: Supplied with full traceability and Mill Test Certificates, conforming to international standards like ASTM/ASME SB-466, for verified chemical composition and mechanical properties.
Unmatched Resistance to Corrosion and Biofouling: Offers superior performance in seawater, brackish water, and chemical environments, drastically reducing system degradation and maintenance downtime.
Long-Term Operational Economy: The exceptional durability and biofouling resistance translate into significantly lower lifetime costs by minimizing flow loss, cleaning cycles, and premature replacement.
Optimized for Reliable System Integration: Features excellent weldability and machinability, allowing for strong, leak-free connections that preserve the longevity and safety of the entire piping system.
Category |
Sub-Category |
Specification Details |
Standards & Compliance |
Material Composition |
UNS C70600 (90/10) |
Cu ≥86.0%, Ni 9.0-11.0%, Fe 1.0-1.8%, Mn 0.5-1.0%, Zn ≤0.5%, Pb ≤0.05% |
ASTM B466 |
|
UNS C71500 (70/30) |
Cu ≥63.0%, Ni 29.0-33.0%, Fe 0.40-0.70%, Mn 0.4-1.0%, Zn ≤0.5%, Pb ≤0.05% |
ASTM B466 |
Mechanical Properties |
Wrought C70600 |
Tensile: ≥290 MPa, Yield: ≥110 MPa, Elongation: ≥30%, Hardness: ≤100 HRB |
ASTM E8/E8M |
|
Wrought C71500 |
Tensile: ≥370 MPa, Yield: ≥130 MPa, Elongation: ≥30%, Hardness: ≤100 HRB |
ASTM E8/E8M |
Pressure Ratings |
C70600 Sch 40 |
-29°C to 38°C: 30 bar, 100°C: 26 bar, 150°C: 23 bar, 200°C: 21 bar |
ASME B16.34 |
|
C71500 Sch 80 |
-29°C to 38°C: 68 bar, 100°C: 59 bar, 150°C: 51 bar, 200°C: 48 bar |
ASME B16.34 |
Dimensional Range |
Size & Schedule |
DN15-DN600 (½"-24"), Sch 5S to XXS, 45°/90°/180° angles |
ASME B16.9 |
|
Tolerances |
OD: ±0.8mm to ±2.4mm, WT: +12.5%/-0%, Angle: ±0.5° to ±1.0° |
ASME B16.9 |
Manufacturing Process |
Wrought/Extruded |
Hot extrusion 800-900°C, Solution annealing 675-775°C, Water quenching |
ASTM B466 |
|
Cast |
Investment casting, Solution annealed, Radiographic testing |
ASTM B584 |
Testing & Inspection |
NDT Methods |
Liquid penetrant (ASTM E165), Radiographic (ASTM E94), Hydrostatic: 1.5x design pressure |
ASME BPVC VIII |
|
Certification |
MTC 3.1, Chemical analysis, Mechanical test reports, Heat treatment charts |
EN 10204 3.1 |
Performance Data |
Corrosion |
Seawater rate: 0.015-0.025 mm/year, PREN: 35-45, Max temp: 260-300°C |
ASTM G52 |
|
Physical Properties |
Density: 8.94 g/cm³, Thermal conductivity: 25-29 W/m`K, CTE: 16.0-16.2 μm/m`°C |
ASTM E228 |
Quality Assurance |
Certifications |
ISO 9001:2015, PED 2014/68/EU, DNV-GL, ABS, Lloyd's Register |
Various |
|
Traceability |
Heat number tracking, Full material traceability, Batch identification |
EN 10204 3.1 |
Packaging |
Protection |
VCI paper wrapping, Plastic end caps, Wooden crates, Humidity indicators |
Industry Standard |
|
Marking |
Permanent stamping: Grade, Size, Heat no., Standard, Pressure rating |
ASME B16.9 |
Special Characteristics |
Testing Methods |
Acceptance Criteria |
Intergranular Corrosion Test |
ASTM G28 Method A |
Max corrosion rate: 25 mm/year |
Microstructure Examination |
ASTM E112 |
Grain size: 0.040-0.100 mm |
Hardness Uniformity |
ASTM E10/E18 |
Variation max: 10 HRB points |
Surface Finish |
ASTM A380 |
Ra ≤ 3.2 μm (pickled condition) |
Dimensional Stability |
ASME B16.9 |
No visible deformation after hydro test |
Weldability |
ASME Section IX |
PQR/WPQ qualification available |
Parameter |
C70600 Limit |
C71500 Limit |
Remarks |
Max Operating Temperature |
260°C |
300°C |
Continuous service |
Min Operating Temperature |
-196°C |
-196°C |
Cryogenic service |
Max Flow Velocity (seawater) |
3 m/s |
5 m/s |
Erosion consideration |
pH Range |
6.5-8.5 |
6.0-9.0 |
For seawater service |
Chloride Content |
Unlimited |
Unlimited |
Marine environment |
Stress Corrosion Cracking |
Immune |
Immune |
Ammonia environments |
This comprehensive table provides complete technical data for engineering design, procurement, and quality verification of copper-nickel elbows for critical service applications across marine, offshore, chemical processing, and power generation industries.
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