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Short Radius Elbow Pipe Fittings Customized Size

Industrial-grade copper-nickel alloy elbows conforming to ASME SB466 standards

This product is a copper-nickel alloy elbow conforming to ASME SB466 standards. This standard primarily specifies requirements for seamless tubing made from alloys such as UNS C70600 (i.e., copper-nickel 90/10), serving as the material foundation for manufacturing high-performance pipe fittings. Characterized by exceptional seawater corrosion resistance, marine biofouling resistance, and excellent machinability, these elbows are widely used in demanding piping systems across shipbuilding, offshore platforms, desalination plants, and coastal chemical industries. They provide a reliable, long-lasting solution for connecting and redirecting critical pipeline sections.

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Core Industrial Advantages

Material Performance Advantages: Core materials (such as 90/10 copper-nickel alloy) are specifically engineered for harsh corrosive environments. They demonstrate significantly superior corrosion resistance (including pitting and stress corrosion) compared to standard stainless steel in seawater and chloride environments, while effectively inhibiting marine biofouling and delivering outstanding reliability.

Standard Compliance and Market Access Advantages: Compliance with ASME SB466 is a mandatory entry requirement for high-end international projects (e.g., offshore engineering, seawater desalination EPC), ensuring material quality traceability and safe compatibility/interchangeability with global piping systems.

Total Life-Cycle Cost Advantages: Despite higher initial costs, its exceptionally long service life and minimal maintenance requirements substantially reduce downtime, repair, and replacement expenses caused by corrosion. This results in lower overall ownership costs in corrosive environments and significant long-term economic benefits.

Application Domain Advantages: It has become the standard or preferred configuration in critical sectors such as marine seawater systems, desalination plants, coastal power stations, and chemical pipelines. It has established a robust application foundation in industries demanding high reliability and safety.

Parameter Category

Specific Item

Description & Typical Values / Expanded Information

Core Standards & Material

Base Material Standard

ASME SB466 (equivalent to ASTM B466/B466M-09). This standard specifies the requirements for seamless copper-nickel alloy pipe.

 

Applicable Alloy Grades

The standard covers several alloys; the most common is UNS C70600 (Copper-Nickel 90/10). Others include C70400, C71000, C71500, C71520, C72200C70620 and C71520 are designed for subsequent welding.

 

Material Supply Condition

Common tempers: Annealed (O60), Light Drawn (H55), Hard Drawn (H80), and Hard Drawn and End Annealed (HE80).

 

Key Chemical Composition

Example for C70600: Copper (Cu) remainder, Nickel (Ni) 9-11%, Iron (Fe) 1.0-1.8%, Manganese (Mn) ≤1.0%.

Material Properties

Typical Mechanical Properties

Tensile Strength ≥ 275 MPa (Temper O60). Specific values vary by alloy grade and temper.

 

Typical Hardness

Rockwell Hardness (HRB) ≤ 65 (Temper O60).

 

Applicable Temperature Range

Based on commercial practice, typically recommended for -50°C to 200-300°C.

Manufacturing & Dimensions

Fitting Manufacturing Standard

Finished elbows are manufactured per ASME B16.9 (Butt-welding dimensions), MSS SP-43, etc. Marine applications may require additional standards.

 

Typical Manufacturing Process

Hydraulic cold forming, hot push forming, stamping, etc. Advanced processes ensure dimensional accuracy and performance.

 

Typical Size Range

Nominal Diameter (DN) DN20 - DN500 (or NPS 1/2" - 20"), custom sizes available.

 

Typical Wall Thickness Schedule

SCH10, SCH40, SCH80, SCH160, etc.

 

Bending Angle & Radius

Common angles: 45°, 90°, 180°. Typical radius: Long Radius (LR, 1.5D), Short Radius (SR, 1.0D) also available.

 

End Connection Type

Butt Weld (BW) (most common), Socket Weld (SW), or Threaded.

Quality Control & Testing

Key Testing/Inspection Items

Chemical Composition AnalysisMechanical Property Tests (tensile, hardness), Dimensional Accuracy & Wall Thickness UniformityNon-Destructive Testing (Ultrasonic, Radiographic), Surface & Internal Defect InspectionCorrosion Resistance Evaluation.

 

Common Quality Certifications

ISO 9001 Quality Management System Certification.

Applications & Certifications

Primary Application Fields

Ships & Offshore PlatformsSeawater Desalination PlantsCoastal Power StationsChemical Processing Systems (e.g., Sinopec projects).

 

Industry-Specific Certifications

For marine seawater piping systems, Classification Society Certifications are often required, such as: China CCS, Norway DNV, USA ABS, Germany GL (now part of DNV).

 

System Compatibility

Typically used with matching material butt-weld flanges, tees, reducers, etc., to form a complete piping system.

Material Classification

Primarily divided into two core alloys: UNS C70600 (copper-nickel 90/10) and UNS C71500 (copper-nickel 70/30). The former offers high cost-effectiveness and is the standard choice for seawater corrosion resistance; the latter is used in applications requiring higher corrosion resistance or strength. Material conditions are typically available in annealed (soft) and hard states.

Manufacturing Process Classification

Cold forming is the mainstream process, delivering high precision and performance. Hot forming is used for thick-walled, large-diameter products. Forging is employed for small-diameter, high-pressure elbows.

Connection Type Classification

Butt welding is the primary method for high-pressure, high-temperature systems. Socket welding suits small-diameter, high-pressure pipelines. Threaded connections are used for low-pressure, removable pipelines. A small number are flanged, integral elbows.

Industry-Specific Classificatio

Marine elbows require classification society certification; petrochemical elbows must comply with ASME B31.3 standards; nuclear power elbows must meet the highest-grade ASME III nuclear-grade specifications.

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Marine Engineering and Shipbuilding

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Seawater Desalination

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Energy and Power (Coastal Power Plants)

4、Chemical and Process Industries化工与过程工业.jpg

Chemical and Process Industries

5、Special and Emerging Applications特殊和新兴应用.jpg

Special and Emerging Applications

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Professional Compliance and Full Product Line Capabilities

We provide a complete range of pipe fittings (elbows, flanges, tees, etc.) compliant with international standards such as ASME, ensuring full material compatibility within systems and eliminating galvanic corrosion risks at the source.

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Deep Supply Chain Integration and Flexible Supply

Collaborate closely with upstream specialty metal manufacturers to guarantee raw material traceability. Support non-standard customization and rapid delivery to efficiently meet special dimensions and technical requirements.

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Rigorous Quality Assurance and Industry Access

Implement full-process inspection from raw materials to finished products. Provide various classification society certifications required for entry into marine engineering, shipbuilding, and other sectors.

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Customer-Centric Customization and Technical Support

We provide full-cycle technical support—from preliminary material selection and operating condition analysis to installation guidance—serving as your technical partner to deliver customized engineering solutions.

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Proven Industry Application Experience

Our products have been successfully deployed in major domestic and international projects, including seawater desalination, ocean-going vessels, offshore platforms, and energy/chemical facilities. Their reliability and service capabilities are extensively validated through real-world performance.

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